Description
Our 4200mm Ultra-Wide PE Breathable Cast Film Extrusion Line (Dual-Winding) is a professional large-scale production solution engineered for ultra-wide PE breathable film manufacturing, featuring dual-winding technology to maximize efficiency and output. Designed with a focus on ultra-wide format performance, the line integrates advanced systems to ensure uniform film quality and stable operation. It adopts an oil temperature controlled screw extrusion system that dynamically regulates friction heat distribution, solving local overheating and energy waste issues while boosting production efficiency significantly. The full servo MDO unit, paired with hot oil temperature control, achieves high-speed stable operation, integrates safety film guiding, and optimizes air permeability uniformity—critical for maintaining consistent performance across the 4200mm ultra-wide film width. Equipped with a multi-zone independent temperature control extruder, the line guarantees uniform melting of PE raw materials, avoiding permeability fluctuations caused by temperature variations. The core dual-winding design enables simultaneous winding of two film rolls, doubling production efficiency and adapting to large-batch order demands. Composed of extrusion, casting, embossing, corona, and dual-winding parts, its T-die and extrusion unit can be flexibly adjusted to meet custom requirements such as different air permeability levels or composite layer counts. Adopting international brand parts and high-quality thickened wall panels, the line boasts low failure rates, strong durability, and long service life, making it the preferred choice for enterprises engaged in large-scale ultra-wide PE breathable film production.
PE Breathable Cast Film Extrusion Line for Heating Pads
Width Range
1000-4200mm
Machine Speed
250m/min
Product Gsm
14-40g
Applicable Raw Materials
Breathable Compound
Min Online Slitting Size
70-80mm ultra-narrow cutting
Screw Heating and Cooling Method
Oil temperature machine control
Winding Tpe
AB shaft turret winding unit
Machine Wall Panel
CNC machining
Machine Dimensions
26.5m L ×8.5m W ×5.5m H
Application
- cts (e.g., adult diapers, sanitary napkins) and personal care items needing breathable properties.
- Medical & protective: Ultra-wide breathable films for medical protective clothing, surgical drapes, and large-area medical covers with controlled breathability.
- Industrial & agricultural: Wide-format breathable films for agricultural covering, building waterproof breathable layers, and industrial packaging materials.
- Other large-scale applications: Custom ultra-wide PE breathable films for sectors requiring high-output and wide-width film production, such as hygiene product manufacturers and industrial film suppliers.
Features
- Ultra-wide production capacity: 4200mm film width capability, meeting large-format film demands for diverse industrial applications.
- Dual-winding efficiency: Exclusive dual-winding design enables simultaneous winding of two rolls, doubling production output and improving batch production efficiency.
- Precision quality control: Oil temperature controlled screw extrusion and multi-zone independent temperature control ensure uniform PE melting; full servo MDO unit optimizes air permeability uniformity and shrinkage rate across the ultra-wide film.
- Energy-saving & cost-effective: Intelligent edge trim online recycling system realizes real-time crushing and reuse, reducing raw material loss; AB shaft turret winding (with high-speed flipping) achieves seamless roll change, cutting transition waste.
- Customizable flexibility: T-die and extrusion unit can be flexibly adjusted to adapt to different air permeability requirements, composite layer quantities, and film thicknesses, matching diverse customer needs.
- Durable & reliable: Adopts international brand core parts and high-quality thickened wall panels, ensuring low failure rate, stable operation, and long service life for 24/7 continuous production.
Elevate Your Global Hygiene Production with Patented Tech! Contact our regional sales teams for a free demo, compliance guide tailored to your market, or customized quote. We offer on-site installation, operator training in local languages, and 1-year global warranty with localized service support.
Global Headquarters Email: cassielfung21@gmail.com | Helplines: . +0086-13622527012
