Product Introduction
High Quality Output: Specifically optimized to produce high-quality non breathable film line used for premium diaper backsheets and sanitary napkins.
High-Speed Stability (Max prodcution speed 200m/min): Reinforced frame and precision chill rolls allow for continuous, vibration-free operation at maximum industrial speeds.
Precision Thickness Control: Integrated online gauging and automatic die-head adjustments ensure a uniform film profile across the entire web width.
Industrial-Grade Performance Inspired by American Engineering Standards
American-Standard Robustness: Built with a heavy-duty frame and high-torque drive systems modeled after the precision logic of DS, ensuring 24/7 vibration-free operation.
High-Output Efficiency: Engineered for maximum throughput, capable of stable production speeds up to 200m/min, significantly reducing the unit cost of film.
Superior Melt Quality: Advanced screw geometry ensures excellent plasticization and temperature uniformity, even when processing high-viscosity PE resins.
Long-Life Durability: Utilizing premium alloy materials and heat treatment processes, our extrusion components offer an extended service life under high-pressure conditions.
Exclusive Patented Technology: Transforming Efficiency with Oil-Temp Extrusion
Our exclusive patented technology replaces traditional electric heating with a thermal oil-circulating system, ensuring a temperature deviation of less than ±1°C.
While competitors struggle at lower speeds, our oil-temp tech allows for a stable production speed of , with a maximum design capacity of .
The thermal oil system provides more uniform heat distribution and retention, reducing power consumption significantly compared to standard heating methods.
Constant and precise temperature control eliminates thermal degradation, resulting in a more homogenous melt and superior soft-touch film properties.
Efficient One-Step Manufacturing: Integrated Extrusion & Printing
Cost-Saving In-line Process: Combines film extrusion and 2-color gravure printing in a single pass, eliminating the need for separate printing processes and reducing labor and space requirements.
Precision 2-Color Gravure Printing: Equipped with a high-accuracy 2-color printing unit, perfect for adding logos, positioning marks, or decorative patterns to diaper backsheets.
Zero Secondary Contamination: Since the film is printed immediately after extrusion, the risk of dust or static accumulation during storage is minimized, ensuring superior print adhesion.
Synchronized Speed Control: Advanced tension and speed synchronization between the extrusion die and the printing station ensures no stretching or deformation of the soft-touch PE film.
Product Introduction
300m/min High Machine Speed: Engineered for high-volume industrial output, increasing production capacity by 40% compared to standard lines, significantly shortening your ROI period.
Patented Oil-Heating Technology: Our exclusive oil-heating screw system maintains good temperature precision, ensuring a perfectly homogenous melt—the critical factor for high-quality microporous film.
Ultra-Low GSM Capability: Stabilize production of ultra-light films (10-12 GSM) without compromising tensile strength, allowing for massive raw material cost savings.
Exclusive Formula Support: We provide not just the machine, but the secret formulas (PE + CaCO3 ratio) to ensure immediate high-quality production for markets like India, Turkey, and Brazil.
Product Introduction
Precision Temperature Control: Unlike standard electric heating, our patented oil-temp system pe breathable film production line maintains a stable melt temperature with good accuracy, preventing polymer degradation.
30% Energy Efficiency: Optimized thermal circulation significantly reduces power consumption, offering a lower carbon footprint and reduced operational costs.
Superior Melt Homogeneity: Ensures flawless production of ultra-thin 10-12 GSM low gsm breathable films with zero "fish eyes" or irregular pores.
Rapid Return on Investment (ROI): Combines 300m/min high-speed output with reduced scrap rates, maximizing your daily profitability.
Product Introduction
High Quality Output: Specifically optimized to produce high-quality non breathable film line used for premium diaper backsheets and sanitary napkins.
High-Speed Stability (Max prodcution speed 200m/min): Reinforced frame and precision chill rolls allow for continuous, vibration-free operation at maximum industrial speeds.
Precision Thickness Control: Integrated online gauging and automatic die-head adjustments ensure a uniform film profile across the entire web width.
DS TECH High-Speed Non Breathable Film Extrusion Line
Industrial-Grade Performance Inspired by American Engineering Standards
American-Standard Robustness: Built with a heavy-duty frame and high-torque drive systems modeled after the precision logic of DS, ensuring 24/7 vibration-free operation.
High-Output Efficiency: Engineered for maximum throughput, capable of stable production speeds up to 200m/min, significantly reducing the unit cost of film.
Superior Melt Quality: Advanced screw geometry ensures excellent plasticization and temperature uniformity, even when processing high-viscosity PE resins.
Long-Life Durability: Utilizing premium alloy materials and heat treatment processes, our extrusion components offer an extended service life under high-pressure conditions.
Integrated PE Breathable Non-breathable Cast Film Extrusion Line
One Machine, Dual Functions: The Ultimate Production Flexibility
Dual-Purpose Versatility: Seamlessly switch between producing high-quality breathable microporous films and ultra-soft non-breathable backsheets on a single production line.
Maximize ROI: Lower your capital expenditure by investing in one integrated system that covers the entire range of hygiene backsheet requirements.
High-Precision MDO Unit: Equipped with a professional Machine Direction Orientation (MDO) system for accurate MVTR control, which can be bypassed or adjusted for non-breathable modes.
Market Adaptability: Respond quickly to changing market demands—whether your customers need premium medical drapes (breathable) or cost-effective diaper backsheets (non-breathable).