Advance Korean Technology PE Breathable Cast Film Extrusion Line

300m/min High Machine Speed: Engineered for high-volume industrial output, increasing production capacity by 40% compared to standard lines, significantly shortening your ROI period.
Patented Oil-Heating Technology: Our exclusive oil-heating screw system maintains good temperature precision, ensuring a perfectly homogenous melt—the critical factor for high-quality microporous film.
Ultra-Low GSM Capability: Stabilize production of ultra-light films (10-12 GSM) without compromising tensile strength, allowing for massive raw material cost savings.
Exclusive Formula Support: We provide not just the machine, but the secret formulas (PE + CaCO3 ratio) to ensure immediate high-quality production for markets like India, Turkey, and Brazil.

Technical Excellence in Microporous Film Extrusion

• Precision Temperature Control: Unlike standard electric heating, our patented oil-temp system maintains a stable melt temperature with good accuracy, preventing polymer degradation.
  
• 30% Energy Efficiency: Optimized thermal circulation significantly reduces power consumption, offering a lower carbon footprint and reduced operational costs.
  
• Superior Melt Homogeneity: Ensures flawless production of ultra-thin 10-12 GSM low gsm breathable films with zero "fish eyes" or irregular pores.
  
• Rapid Return on Investment (ROI): Combines 300m/min high-speed output with reduced scrap rates, maximizing your daily profitability.

Technical Excellence in Low-Permeability Film Technology

• Accurate MVTR Control: Specially designed for applications requiring low-to-medium moisture vapor transmission rates (MVTR) with high consistency.
• Enhanced Barrier Properties: Ensures excellent liquid resistance while maintaining necessary breathability for specialized industrial use.
• Superior Melt Homogeneity: Advanced screw design guarantees uniform distribution of CaCO3, preventing "leakage" or irregular pore formation.
• Energy-Efficient Production: Optimized heating and cooling systems reduce operational costs by up to 25% compared to traditional lines.

Maximize Your Productivity with Extra-Wide Web Technology

• Maximum Width Efficiency: Available in widths up to 3200mm, allowing for multi-lane slitting and significantly higher output per hour.

• Superior Cross-Web Uniformity: Our patented heating system ensures identical film thickness and MVTR from the center to the edges of the ultra-wide web.

• High-Speed Stability: Maintains a stable 300m/min production speed even at full width, ensuring consistent quality for mass-market hygiene brands.

• Reduced Edge Scrap: Precision die-head and air knife design minimize neck-in and edge waste, optimizing raw material utilization.

Revolutionizing Cost Efficiency with One-Step Production

• Direct Material Cost Reduction: Eliminate the need to purchase expensive pre-modified breathable granules. Mix raw PE and CaCO3 directly in our specialized extrusion system.
• Enhanced Polymer Integrity: By skipping the secondary heating process of pre-made pellets, the polymer maintains better molecular strength, resulting in higher film toughness.
• 100% Online Integration: The online granulating unit modifies and stabilizes the resin in real-time, feeding it directly into the film extrusion stage without cooling or storage.
• Optimized Carbon Footprint: Fewer heating cycles and reduced logistics for raw materials make this the most sustainable solution for large-scale manufacturers.

Industry-Proven Reliability with Taiwan advanced design

• High Quality Output: Specifically optimized to produce high-quality non-breathable PE films used for premium diaper backsheets and sanitary napkins.
• High-Speed Stability (Up to 250m/min): Reinforced frame and precision chill rolls allow for continuous, vibration-free operation at maximum industrial speeds.
• Precision Thickness Control: Integrated online gauging and automatic die-head adjustments ensure a uniform film profile across the entire web width.

Industrial-Grade Performance Inspired by American Engineering Standards

• American-Standard Robustness: Built with a heavy-duty frame and high-torque drive systems modeled after the precision logic of DS, ensuring 24/7 vibration-free operation.

• High-Output Efficiency: Engineered for maximum throughput, capable of stable production speeds up to 200m/min, significantly reducing the unit cost of film.

• Superior Melt Quality: Advanced screw geometry ensures excellent plasticization and temperature uniformity, even when processing high-viscosity PE resins.

• Long-Life Durability: Utilizing premium alloy materials and heat treatment processes, our extrusion components offer an extended service life under high-pressure conditions.

Exclusive Patented Technology: Transforming Efficiency with Oil-Temp Extrusion

Advanced Oil-Temp Control: Our exclusive patented technology replaces traditional electric heating with a thermal oil-circulating system, ensuring a temperature deviation of less than ±1°C.
High-Speed Stable Output: While competitors struggle at lower speeds, our oil-temp tech allows for a stable production speed of 200m/min, with a maximum design capacity of 250m/min.
30% Energy Efficiency: The thermal oil system provides more uniform heat distribution and retention, reducing power consumption significantly compared to standard heating methods.
Superior Film Quality: Constant and precise temperature control eliminates thermal degradation, resulting in a more homogenous melt and superior soft-touch film properties.

Efficient One-Step Manufacturing: Integrated Extrusion & Printing

• Cost-Saving In-line Process: Combines film extrusion and 2-color gravure printing in a single pass, eliminating the need for separate printing processes and reducing labor and space requirements.
• Precision 2-Color Gravure Printing: Equipped with a high-accuracy 2-color printing unit, perfect for adding logos, positioning marks, or decorative patterns to diaper backsheets.
• Zero Secondary Contamination: Since the film is printed immediately after extrusion, the risk of dust or static accumulation during storage is minimized, ensuring superior print adhesion.
• Synchronized Speed Control: Advanced tension and speed synchronization between the extrusion die and the printing station ensures no stretching or deformation of the soft-touch PE film.

One Machine, Dual Functions: The Ultimate Production Flexibility

• Dual-Purpose Versatility: Seamlessly switch between producing high-quality breathable microporous films and ultra-soft non-breathable backsheets on a single production line.
• Maximize ROI: Lower your capital expenditure by investing in one integrated system that covers the entire range of hygiene backsheet requirements.
• High-Precision MDO Unit: Equipped with a professional Machine Direction Orientation (MDO) system for accurate MVTR control, which can be bypassed or adjusted for non-breathable modes.
• Market Adaptability: Respond quickly to changing market demands—whether your customers need premium medical drapes (breathable) or cost-effective diaper backsheets (non-breathable).