The embossing roller of the casting unit matched with the cast film line.The embossing roller is treated with a matte surface, and the PE film produced is low in gloss,looks high-end and classy.
FY-DK1200 perforation and embossing equipment can emboss or perforate spunbonded non-woven fabrics, hot-air non-woven fabrics and other types of materials.
Type of defect during detection:
Dirty spots, folds, mosquitoes and flies, foreign matters, black spots, hair, fibers, angles, bores, holes, needle holes, dirt due to pulling, scratches, etc.;
Competitive Advantages of Backsheet PE Film Manufactured on Our Machine |
|
1.High Speed &Energy Saving |
The traditional barrel heating and cooling method adopts a combination of electric heating and fan air cooling. The disadvantage of this method is that the excess heat energy needs to be continuously blown into the surrounding environment through the fan, causing energy waste and loss. The limitation of air-cooling can easily cause the surface temperature of the barrel to be unable to decrease, resulting in localized high temperature and can not run in high speed. *Our independently developed patented technology: recycling oil as the medium to control the extrusion screw and barrel temperature by the oil temperature machine, when the screw is running at high speed, by adjusting the temperature and flow rate of the oil, the large amount of heat generated by the friction between the screw and the barrel is brought from the high temperature zone to the low temperature zone, So as to avoid the problem of local high temperature and ensure the balance of surface temperature of the machine barrel.So that machine can be run in high speed and save energy and production cost.National Patent Number: 201820176792.1 Traditional Cast Film Line:The electricity cost for each ton of breathable film produced by the traditional cast film line is about 700 RMB;The daily output of traditional cast film line is about 4-6 tons. *FlyYou Cast Film Line:The electricity cost by the FlyYou machine is only about 300 RMB.The daily output of FlyYou machine can reach 8-10 tons. |
2. *Innovative MDO Unit Technology (For breathable PE film machine) |
Advance Korean technology of our Horizontal MDO Unit is: Preheating- stretching- heat setting- secondary stretching- heat setting -cold setting; Stable running during high speed.The stretching part is equipped with servo motors and all oil heating, greatly improving the uniformity and stability of air permeability, greatly reducing the shrinkage rate. |
3.Advanced Design of Oscillation |
The traditional and old-fashioned oscillation system is swing in extrusion unit, causing the T-die to shake, making it difficult to achieve high-speed production, and the casting rubber rollers are prone to damage. *The oscillation system which we provide in winding unit to avoid that the film stretching lead to wrinkles and uneven winding.In addition,our winding unit controlled by servo motor,so that our finished winding roll is very smooth、tidy and flat. |
4.Material Savings |
On-line recycling system for edge trim, during the production process, the edge trim can be directly crushed online and recycled to the feeding system, saving raw materials and effectively reducing production costs. |
5.Leading Technology |
The AB shaft of a winding unit can be turned over very quick,just need about 4-5 seconds, which can effectively reduce the generation of wastage edge and control the production cost. |
6.Shorten Delivery Time |
The high-speed online slitting unit can cut coiled materials in one step, reducing the time waste caused by the two processes, effectively saving labor and shortening the production cycle, and assisting our customer in rapid delivery of goods. The maximum slitting width is 70-80mm. |
7.Stable & Durable |
International brand parts with low failure rate and high-quality thickened wall panel as the machine body. |
1).Summary of FyYou Cast Film Machine Advantages:High production speed、reduce production cost、shorten delivery time、well control the quality of the PE film、low failure rate. 2).Compared with imported equipment, FlyYou cast film production line also has the characteristics of high speed and efficiency, energy saving and low consumption, environmental protection and material saving, stable performance and high quality and durability, but the price is 1/2~1/3 of the same type of imported equipment. 3).One extrusion line of FlyYou is equivalent to the output and speed of two traditional one, which can save millions of artificial water and electricity costs in a year. |
Competitive Advantages of Backsheet PE Film Manufactured on Our Machine
1.High Speed
&Energy Saving
The traditional barrel heating and cooling method adopts a combination of electric heating and fan air cooling. The disadvantage of this method is that the excess heat energy needs to be continuously blown into the surrounding environment through the fan, causing energy waste and loss. The limitation of air-cooling can easily cause the surface temperature of the barrel to be unable to decrease, resulting in localized high temperature and can not run in high speed.
*Our independently developed patented technology: recycling oil as the medium to control the extrusion screw and barrel temperature by the oil temperature machine, when the screw is running at high speed, by adjusting the temperature and flow rate of the oil, the large amount of heat generated by the friction between the screw and the barrel is brought from the high temperature zone to the low temperature zone, So as to avoid the problem of local high temperature and ensure the balance of surface temperature of the machine barrel.So that machine can be run in high speed and save energy and production cost.National Patent Number: 201820176792.1
Traditional Cast Film Line:The electricity cost for each ton of breathable film produced by the traditional cast film line is about 700 RMB;The daily output of traditional cast film line is about 4-6 tons.
*FlyYou Cast Film Line:The electricity cost by the FlyYou machine is only about 300 RMB.The daily output of FlyYou machine can reach 8-10 tons.
2. *Innovative MDO
Unit Technology
(For breathable PE film machine)
Advance Korean technology of our Horizontal MDO Unit is:
Preheating- stretching- heat setting- secondary stretching- heat setting -cold setting;
Stable running during high speed.The stretching part is equipped with servo motors and all oil heating, greatly improving the uniformity and stability of air permeability, greatly reducing the shrinkage rate.
3.Advanced Design of Oscillation
The traditional and old-fashioned oscillation system is swing in extrusion unit, causing the T-die to shake, making it difficult to achieve high-speed production, and the casting rubber rollers are prone to damage.
*The oscillation system which we provide in winding unit to avoid that the film stretching lead to wrinkles and uneven winding.In addition,our winding unit controlled by servo motor,so that our finished winding roll is very smooth、tidy and flat.
4.Material Savings
On-line recycling system for edge trim, during the production process, the edge trim can be directly crushed online and recycled to the feeding system, saving raw materials and effectively reducing production costs.
5.Leading Technology
The AB shaft of a winding unit can be turned over very quick,just need about 4-5 seconds, which can effectively reduce the generation of wastage edge and control the production cost.
6.Shorten Delivery Time
The high-speed online slitting unit can cut coiled materials in one step, reducing the time waste caused by the two processes, effectively saving labor and shortening the production cycle, and assisting our customer in rapid delivery of goods. The maximum slitting width is 70-80mm.
7.Stable & Durable
International brand parts with low failure rate and high-quality thickened wall panel as the machine body.
1).Summary of FyYou Cast Film Machine Advantages:High production speed、reduce production cost、shorten delivery time、well control the quality of the PE film、low failure rate.
2).Compared with imported equipment, FlyYou cast film production line also has the characteristics of high speed and efficiency, energy saving and low consumption, environmental protection and material saving, stable performance and high quality and durability, but the price is 1/2~1/3 of the same type of imported equipment.
3).One extrusion line of FlyYou is equivalent to the output and speed of two traditional one, which can save millions of artificial water and electricity costs in a year.
Competitive Advantages of Backsheet PE Film Manufactured on Our Machine |
|
1.High Speed &Energy Saving |
The traditional barrel heating and cooling method adopts a combination of electric heating and fan air cooling. The disadvantage of this method is that the excess heat energy needs to be continuously blown into the surrounding environment through the fan, causing energy waste and loss. The limitation of air-cooling can easily cause the surface temperature of the barrel to be unable to decrease, resulting in localized high temperature and can not run in high speed. *Our independently developed patented technology: recycling oil as the medium to control the extrusion screw and barrel temperature by the oil temperature machine, when the screw is running at high speed, by adjusting the temperature and flow rate of the oil, the large amount of heat generated by the friction between the screw and the barrel is brought from the high temperature zone to the low temperature zone, So as to avoid the problem of local high temperature and ensure the balance of surface temperature of the machine barrel.So that machine can be run in high speed and save energy and production cost.National Patent Number: 201820176792.1 Traditional Cast Film Line:The electricity cost for each ton of breathable film produced by the traditional cast film line is about 700 RMB;The daily output of traditional cast film line is about 4-6 tons. *FlyYou Cast Film Line:The electricity cost by the FlyYou machine is only about 300 RMB.The daily output of FlyYou machine can reach 8-10 tons. |
2. *Innovative MDO Unit Technology (For breathable PE film machine) |
Advance Korean technology of our Horizontal MDO Unit is: Preheating- stretching- heat setting- secondary stretching- heat setting -cold setting; Stable running during high speed.The stretching part is equipped with servo motors and all oil heating, greatly improving the uniformity and stability of air permeability, greatly reducing the shrinkage rate. |
3.Advanced Design of Oscillation |
The traditional and old-fashioned oscillation system is swing in extrusion unit, causing the T-die to shake, making it difficult to achieve high-speed production, and the casting rubber rollers are prone to damage. *The oscillation system which we provide in winding unit to avoid that the film stretching lead to wrinkles and uneven winding.In addition,our winding unit controlled by servo motor,so that our finished winding roll is very smooth、tidy and flat. |
4.Material Savings |
On-line recycling system for edge trim, during the production process, the edge trim can be directly crushed online and recycled to the feeding system, saving raw materials and effectively reducing production costs. |
5.Leading Technology |
The AB shaft of a winding unit can be turned over very quick,just need about 4-5 seconds, which can effectively reduce the generation of wastage edge and control the production cost. |
6.Shorten Delivery Time |
The high-speed online slitting unit can cut coiled materials in one step, reducing the time waste caused by the two processes, effectively saving labor and shortening the production cycle, and assisting our customer in rapid delivery of goods. The maximum slitting width is 70-80mm. |
7.Stable & Durable |
International brand parts with low failure rate and high-quality thickened wall panel as the machine body. |
1).Summary of FyYou Cast Film Machine Advantages:High production speed、reduce production cost、shorten delivery time、well control the quality of the PE film、low failure rate. 2).Compared with imported equipment, FlyYou cast film production line also has the characteristics of high speed and efficiency, energy saving and low consumption, environmental protection and material saving, stable performance and high quality and durability, but the price is 1/2~1/3 of the same type of imported equipment. 3).One extrusion line of FlyYou is equivalent to the output and speed of two traditional one, which can save millions of artificial water and electricity costs in a year. |
FY-DK1200 perforation and embossing equipment can emboss or perforate spunbonded non-woven fabrics, hot-air non-woven fabrics and other types of materials.