India Case Study: 9 Units High-Speed Slitters & Rewinders

Scaling Production in India: 9 High-Speed Siemens Servo Slitting Lines Delivered

The Challenge & Solution

Requirement: Massive Output & Zero Stretching:

The client needed to process breathable films at 500m/min without any material deformation to ensure the "repeat-length" of printed patterns remained intact.

Solution: Full Siemens Servo Integration:

Unlike standard machines, Futech （under FlyYou brand）equipped these 9 units with a complete Siemens motion control system. This ensures automatic tension control that responds in milliseconds, maintaining a perfect roll profile even at maximum speeds.

Performance Benchmarking:

Our machines were tested against the client's existing European equipment. Futech (under FlyYou brand) demonstrated superior tension stability and a 15% faster roll changeover time thanks to our optimized automatic discharge system.

Technical Highlights

500m/min Stable Operation: Engineered with a heavy-duty anti-vibration frame, these machines are built for 24/7 industrial production in India's demanding climate.
Automatic Tension Management: Utilizing closed-loop ultrasonic sensors and Siemens PLC to prevent film elongation—critical for high-end diaper backsheets.
User-Friendly Interface: Fully customized HMI in English, allowing local Indian operators to master the 9 lines with minimal training.

The Result

With all 9 units successfully commissioned, the client has doubled their daily output, becoming a primary supplier for multinational diaper brands in the South Asian region.

"Investing in 9 units from Futech (FlyYou brand) was a strategic move. The Siemens servo precision is on par with European and Indial local machine, and the stability at 500m/min is exactly what we needed for our expansion," noted the Technical Director of the Indian facility.