India Slitter Case: 9 Units High-Speed Slitters & Rewinders | Futech Machinery
The Challenge & SolutionRequirement: Massive Output & Zero Stretching: The client needed to process breathable films at 500m/min without any material deformation to ensure the "repeat-length" of printed patterns remained intact.
Solution: Full Siemens Servo Integration: Unlike standard machines, Futech （under FlyYou brand）equipped these 9 units with a complete Siemens motion control system. This ensures automatic tension control that responds in milliseconds, maintaining a perfect roll profile even at maximum speeds.
Performance Benchmarking: Our machines were tested against the client's existing European equipment. Futech (under FlyYou brand) demonstrated superior tension stability and a 15% faster roll changeover time thanks to our optimized automatic discharge system.Technical Highlights500m/min Stable Operation: Engineered with a heavy-duty anti-vibration frame, these machines are built for 24/7 industrial production in India's demanding climate.Automatic Tension Management: Utilizing closed-loop ultrasonic sensors and Siemens PLC to prevent film elongation—critical for high-end diaper backsheets.
User-Friendly Interface: Fully customized HMI in English, allowing local Indian operators to master the 9 lines with minimal training.The ResultWith all 9 units successfully commissioned, the client has doubled their daily output, becoming a primary supplier for multinational diaper brands in the South Asian region."Investing in 9 units from Futech (FlyYou brand) was a strategic move. The Siemens servo precision is on par with European and Indial local machine, and the stability at 500m/min is exactly what we needed for our expansion," noted the Technical Director of the Indian facility.
Application:Our high-speed slitting and rewinding machines provide precision conversion for breathable and non-breathable PE cast films, delivering superior roll quality for backsheet applications in the sanitary napkin, diaper, healthcare, and medical industries.
