Cutting-Edge Perforating Features by FlyYou
Advanced Vacuum Suction Roller: A high-precision micro-perforated drum designed for various patterns (hexagonal, circular, etc.), ensuring 100% perforation rate.
Intelligent Siemens Control System: A fully integrated TIA Portal interface for synchronized control of extrusion, vacuum, and winding, similar to high-end Jingwei technology setups.
Uniform Melt Distribution: Optimized T-Die and screw geometry ensure the PE film maintains perfect GSM uniformity before the perforating stage.
Anti-Static Treatment Unit: Built-in high-power static eliminator ensures the perforated film remains easy to handle for downstream converting machines.
Why futech machinery is the Leading Choice for Medical Lamination?
Medical-Grade Precision: Engineered to meet the stringent requirements of medical textiles, ensuring a flawless bond between PE film and nonwoven, comparable to NDC coating accuracy.
Breathability Preservation: Our advanced PUR application ensures the finished laminate retains its essential breathability and soft touch, a benchmark often associated with HHL (henghuilong) technology.
High-Speed Productivity: Achieve stable production speeds of 150-200m/min, offering a robust and cost-effective alternative to MEK laminating lines.
Eco-Friendly Bonding: 100% solvent-free PUR hot melt process, ensuring zero chemical residue, which is vital for surgical gowns, drapes, and underpads.
Technical Features of High-Performance Slitters
Ultra-High Speed Output: Engineered for stable operation at speeds up to 600m/min, significantly boosting productivity.
Precision Tension Management: Utilizing a state-of-the-art web control system to ensure consistent tension for even the most delicate materials like 10 GSM breathable PE film.
Superior Edge Quality: Precision knife-cutting technology delivers smooth, burr-free edges, meeting the high standards.
Minimized Downtime: Fully automatic loading and unloading features reduce changeover time, offering a faster ROI for large-scale converters.
Technical Features of our High-Performance Rewinders
Automatic Edge Guiding System: High-response EPC/LPC system ensures perfectly aligned edges, rivaling the accuracy of international web-control standards.
Surface and Center Rewinding: Versatile winding modes to handle various material types, from thin hygiene films to heavy-duty nonwovens.
Pneumatic Knife System: Optional in-line slitting feature for trimming edges during the rewinding process, providing a "2-in-1" efficiency.
Intuitive HMI Interface: Full Siemens PLC control with a user-friendly touchscreen, allowing for rapid recipe changes and real-time tension monitoring.
Elevate Hygiene Comfort with 3D Embossed Technology
Premium 3D Visual & Tactile Effect: Produces high-loft, deep-embossed patterns that enhance the "cloth-like" softness and premium look of sanitary products.
Superior Dryness & Breathability: Integrated high-speed perforating creates clean, burr-free pores for rapid fluid acquisition.
No Loss of Bulkiness: Specialized heat-setting and vacuum technology ensure the 3D structure remains resilient even under packaging pressure
Cost-Efficient High-End Solution: Achieve European-level texture and perforation quality with the localized service and superior ROI provided.
●Full set supporting units for PE cast film extruder: drying, auto dosing, MDO, recycling. ISO certified, ideal for breathable/non-breathable film production.
Advance Korean Technology PE Breathable Cast Film Extrusion Line
300m/min High Machine Speed: Engineered for high-volume industrial output, increasing production capacity by 40% compared to standard lines, significantly shortening your ROI period.
Patented Oil-Heating Technology: Our exclusive oil-heating screw system maintains good temperature precision, ensuring a perfectly homogenous melt—the critical factor for high-quality microporous film.
Ultra-Low GSM Capability: Stabilize production of ultra-light films (10-12 GSM) without compromising tensile strength, allowing for massive raw material cost savings.
Exclusive Formula Support: We provide not just the machine, but the secret formulas (PE + CaCO3 ratio) to ensure immediate high-quality production for markets like India, Turkey, and Brazil.
Patented PE Breathable Cast Film Extrusion Line(Oil-Temp Extrusion)
High-End Engineering Features of the FlyYou Series Breathable Film Extrusion Line
Precision Temperature Control: Unlike standard electric heating, our patented oil-temp system maintains a stable melt temperature with good accuracy, preventing polymer degradation.
30% Energy Efficiency: Optimized thermal circulation significantly reduces power consumption, offering a lower carbon footprint and reduced operational costs.
Superior Melt Homogeneity: Ensures flawless production of ultra-thin 10-12 GSM low gsm breathable films with zero "fish eyes" or irregular pores.
Rapid Return on Investment (ROI): Combines 300m/min high-speed output with reduced scrap rates, maximizing your daily profitability.
CCM TECH PE Non-Breathable Cast Film Extrusion Line
Industry-Proven Reliability with Taiwan advanced design
High Quality Output: Specifically optimized to produce high-quality non-breathable PE films used for premium diaper backsheets and sanitary napkins.
High-Speed Stability (Up to 250m/min): Reinforced frame and precision chill rolls allow for continuous, vibration-free operation at maximum industrial speeds.
Precision Thickness Control: Integrated online gauging and automatic die-head adjustments ensure a uniform film profile across the entire web width.
DS TECH PE Non-Breathable Cast Film Extrusion Line
Industrial-Grade Performance Inspired by American Engineering Standards
American-Standard Robustness: Built with a heavy-duty frame and high-torque drive systems modeled after the precision logic of DS, ensuring 24/7 vibration-free operation.
High-Output Efficiency: Engineered for maximum throughput, capable of stable production speeds up to 200m/min, significantly reducing the unit cost of film.
Superior Melt Quality: Advanced screw geometry ensures excellent plasticization and temperature uniformity, even when processing high-viscosity PE resins.
Long-Life Durability: Utilizing premium alloy materials and heat treatment processes, our extrusion components offer an extended service life under high-pressure conditions.
Integrated PE Breathable Non-breathable Cast Film Extrusion Line
One Machine, Dual Functions: The Ultimate Production Flexibility
Dual-Purpose Versatility: Seamlessly switch between producing high-quality breathable microporous films and ultra-soft non-breathable backsheets on a single production line.
Maximize ROI: Lower your capital expenditure by investing in one integrated system that covers the entire range of hygiene backsheet requirements.
High-Precision MDO Unit: Equipped with a professional Machine Direction Orientation (MDO) system for accurate MVTR control, which can be bypassed or adjusted for non-breathable modes.
Market Adaptability: Respond quickly to changing market demands—whether your customers need premium medical drapes (breathable) or cost-effective diaper backsheets (non-breathable).